The wood pallet sawing process is the first and one of the most important stages in pallet production. Every clean cut and perfect angle affects the pallet’s final strength and shape. That’s why PT. Bumi Mandiri Resources (BMR) uses modern sawing technology to create precise, durable, and export-standard pallets that meet international logistics needs.
Why Sawing Is the Foundation of Quality
A pallet’s strength begins long before assembly—it starts with the way each piece of wood is cut. Poor sawing causes uneven sizes, weak joints, and unbalanced surfaces. But accurate sawing creates uniform boards that fit perfectly during construction.
At BMR, each plank goes through high-speed saw machines that produce clean, exact cuts. This precision helps pallets handle loads up to 2,000 kilograms static and 1,000 kilograms dynamic, maintaining balance even under constant forklift movement.
Step 1: Selecting and Measuring the Timber
Before sawing starts, BMR selects only SVLK-certified hardwoods like acacia, meranti, and mahogany. Each log is inspected for cracks, knots, and straightness to ensure consistent quality.
The production team measures each log carefully using digital gauges. This ensures every plank matches the target pallet size—usually 1,100 × 1,100 mm or 1,200 × 1,000 mm, depending on client needs. Good measurement prevents material waste and guarantees strong, even pallet frames.
Step 2: Primary Sawing – Cutting Logs into Boards
In the primary sawing stage, logs are sliced into large planks using a horizontal band saw. These machines cut through thick hardwood efficiently while maintaining smooth edges.
This step shapes the basic parts of the pallet: deck boards, stringers, and blocks. Each piece must have straight edges and consistent thickness. Uneven cuts can weaken the pallet’s load-bearing surface, so BMR’s machines keep the error margin below ±1 millimeter—a precision level that ensures perfect alignment during assembly.
Step 3: Secondary Sawing – Shaping the Components
After primary cutting, the planks move to secondary sawing for detailed shaping. This process defines exact dimensions for top decks, bottom decks, and inner supports.
BMR uses multi-blade saws and CNC-controlled cutters to guarantee uniformity. Every cut follows the digital design pattern stored in BMR’s system. By combining automation and skilled supervision, each piece achieves a smooth surface that fits perfectly during nailing.
Smooth edges not only improve strength but also protect products from scratches during export shipping.
Step 4: Edge Trimming and Chamfering
Next, each board goes through edge trimming and chamfering. Trimming removes rough corners or splinters left from the cutting blade. Chamfering adds small angled edges at the pallet’s entry points, helping forklifts slide in easily without causing wood damage.
This step is important for safety and performance. It reduces the risk of splinters, makes handling smoother, and prevents cracking when pallets are lifted repeatedly.
Step 5: Quality Inspection After Sawing
After trimming, the boards undergo strict quality inspection. BMR’s team checks every piece for thickness, length accuracy, and surface smoothness. Boards that don’t meet standards get recut or recycled into wood blocks.
Each inspected plank must pass a flatness test using digital sensors. This ensures every surface stays level and ready for stable stacking. Once approved, the sawn components move to the drying and heat treatment stage to remove moisture before final assembly.
How Precision Sawing Strengthens the Pallet
Accurate sawing doesn’t just improve looks—it directly increases strength and lifespan. Even a 2-millimeter difference in plank thickness can cause pressure imbalance, leading to faster damage under load.
Because of precise cutting, BMR pallets can handle heavy stacking and long sea transport without bending or loosening. The tight fit between boards also keeps nails in position, reducing vibration and preventing structural gaps.
When tested under 1,500 kilograms of continuous load, BMR pallets made through advanced sawing retained over 95% structural integrity after 50 forklift cycles—a clear result of precision cutting and consistent sizing.
Smart Machines for Efficient Production
BMR invests in automated sawing technology to combine speed with accuracy. Its modern production line includes:
- Horizontal band saws for smooth primary cuts
- CNC sizing machines for consistent measurements
- Multi-blade trimmers for fast mass cutting
- Chamfering machines for smooth, forklift-friendly edges
These machines reduce waste by about 15%, shorten production time, and ensure every pallet part fits perfectly during assembly. The process also improves worker safety by minimizing manual cutting tasks.
Sustainability Through Smart Material Use
Precision sawing also supports BMR’s sustainability goals. Efficient cutting patterns maximize each log’s usage, reducing leftover wood. Instead of discarding waste, BMR reuses smaller pieces to make filler blocks or recycled pallet parts.
This approach helps preserve forest resources while keeping production eco-friendly. By using SVLK-certified wood and also optimizing every cut, BMR ensures that each pallet combines durability with environmental care.
Why BMR’s Sawing Process Stands Out
Many local pallet producers still rely on manual sawing, which often leads to uneven boards and higher waste. BMR’s use of digital measuring systems and automated saw lines sets a higher standard for accuracy and consistency.
The result is a cleaner surface finish, tighter joint alignment, and longer pallet lifespan. This quality difference makes BMR pallets trusted by industries like automotive, chemical, food, and also logistics that require reliable load-bearing platforms for export and warehouse use.
Final Thoughts
The wood pallet sawing process forms the backbone of every strong pallet. When done with precision, it builds the foundation for stability, safety, and long-term performance.
By combining smart machines, skilled operators, and sustainable materials, PT. Bumi Mandiri Resources creates pallets that meet global export standards while supporting efficient production and eco-friendly practices.
Explore more below about BMR’s advanced sawing process and see how precision cutting creates stronger, longer-lasting pallets for your business!
E-mail: info@bmr-pallets.com
WA: +62 8119-787-911
