Wood pallet construction plays a key role in keeping goods safe during storage, shipping, and export. A well-constructed pallet must handle heavy loads, rough handling, and long transport routes without breaking. Let’s explore how PT. Bumi Mandiri Resources (BMR) builds each pallet with precision, strength, and sustainability—making it one of Indonesia’s top choices for export logistics.
What Makes a Strong Pallet Construction
A strong pallet starts with solid materials and accurate construction. BMR uses hardwoods like meranti, acacia, and mahogany, known for their high density and excellent load-bearing power. These woods resist bending even under 2,000 kg static weight and 1,000 kg dynamic weight.
The design process focuses on stability, balance, and durability. Every plank, nail, and block must align perfectly so that the pallet can stand repeated forklift use and stacking. This combination of design and construction makes BMR pallets dependable for both warehouse and export needs.
The Main Parts of Wood Pallet Construction
Before we look at the process, it’s important to understand the key parts of a pallet. Each part supports the structure and adds strength.
Deck Boards – The top and bottom planks that hold the load.
Stringers or Blocks – The vertical supports between the decks.
Nails or Screws – Metal fasteners that join all components together.
Chamfered Edges – Smoothed corners that help forklifts lift pallets easily.
At BMR, each part is made and assembled with machine precision to keep balance, prevent cracking, and ensure easy handling.
Step 1: Cutting and Preparing the Wood
The construction process begins with cutting the logs into deck boards and stringers. BMR uses CNC cutting machines for precise sizing, keeping a tolerance of only ±1 mm. This high accuracy ensures every board fits perfectly and avoids weak points in the structure.
After cutting, the wood goes through kiln drying to lower moisture to about 18–22%. This prevents warping and mold growth while making the wood stronger for later stages.
Step 2: Heat Treatment for Strength and Safety
To meet international export rules, every pallet receives ISPM-15 heat treatment. During this process, the wood stays at 56°C for at least 30 minutes.
This treatment kills insects and bacteria inside the wood and strengthens the fiber bonds. It also makes the pallet more stable during temperature changes. After treatment, each pallet is marked with an official ISPM-15 stamp, confirming it’s safe for export to countries like Japan, the U.S., and the EU.
Step 3: Assembling the Structure
Once the wood is ready, construction moves to assembly. BMR uses pneumatic nail guns and automated machines to ensure perfect nailing patterns. Each nail is placed at the correct depth and angle, helping distribute weight evenly.
Depending on the type of pallet, assembly follows one of two methods:
Stringer Type: Long wooden beams connect the top and bottom decks.
Block Type: Square blocks replace stringers, giving a more rigid and balanced design.
Both types are strong, but block pallets offer better four-way forklift access—perfect for busy export warehouses.
Step 4: Deck Board Installation
Next, workers attach the top and bottom deck boards. The spacing between boards affects how the load spreads. BMR typically uses 6–8 cm gaps, enough to support even fragile boxes and barrels.
For food, agriculture, and pharmaceutical exports, BMR also offers solid deck pallets with no gaps, giving full surface support and extra cleanliness.
Step 5: Quality Testing and Inspection
Every finished pallet goes through strict quality control. Inspectors check for alignment, nail tightness, and smooth edges.
Then, each pallet faces compression and drop tests to simulate real-life warehouse and shipping conditions. Data from BMR’s tests show that their pallets retain over 95% of original strength after 50 forklift cycles—a sign of excellent construction.
This level of durability saves companies money by reducing pallet replacement costs and cargo damage.
Step 6: Surface Coating and Finishing
After inspection, the pallets receive protective coating for water and mold resistance. The coating reduces moisture absorption by up to 40%, helping the pallet last longer in humid climates like Indonesia.
Clients can also choose custom markings such as company logos, handling instructions, or barcodes—making the pallet part of a professional and traceable supply chain system.
Step 7: Packaging and Distribution
Finally, the pallets are stacked, wrapped, and loaded for delivery. BMR produces more than 10,000 units per month, supplying top exporters in Jakarta, Surabaya, Batam, and Malaysia.
Each shipment includes full documentation—ISPM-15 and SVLK certificates—ensuring smooth customs clearance and proof of sustainable sourcing.
Why BMR Construction Stands Out
Many companies build pallets, but few follow the strict standards that BMR does. Their process combines engineering precision, skilled workers, and sustainability.
Engineering: CNC and automated nailing ensure accuracy.
Material: Hardwood with verified moisture levels guarantees strength.
Sustainability: SVLK-certified timber supports Indonesia’s green economy.
Testing: Load and drop simulations confirm long-term reliability.
This attention to detail makes BMR’s wood pallet construction ideal for exporters, manufacturers, and warehouses needing dependable performance.
Real Results from the Field
In 2024, a large electronics exporter in Surabaya switched to BMR block pallets. The company reported a 30% drop in pallet breakage and faster forklift loading by 20%. The new construction also helped them pass export inspections faster thanks to the ISPM-15 mark.
This case shows how proper pallet construction improves safety, efficiency, and long-term savings.
Final Thoughts
Wood pallet construction is more than just connecting boards—it’s about combining smart design, strong materials, and modern technology to build reliability. Every nail and every plank from PT. Bumi Mandiri Resources shows the company’s commitment to quality and global standards.
With over a decade of experience, BMR continues to lead Indonesia’s pallet industry through innovation, sustainability, and proven performance.
Learn more below about BMR’s export-grade pallet construction and find the right model for your logistics or factory needs today!
E-mail: info@bmr-pallets.com
WA: +62 8119-787-911
